Ecology

This case occurred at one of the largest copper smelters in Central Asia. The project seemed to have been prepared by all the rules: the customer conducted pre-design surveys, completed detailed questionnaires, and transmitted all the data to the manufacturer. Moreover, a supplier representative even visited the site. However, this visit was limited to a visual inspection only — there was simply no opportunity to conduct a more in-depth survey, take measurements, or test unde

If the previous case study was about how a mistake in choosing the type of equipment led to its demise, today I will share a story with a different ending but no less instructive. Here, the main equipment type was seemingly chosen correctly — the right "hot" extractive system was selected. However, first, there was a "fly in the ointment" in the form of in-situ instruments, and second, a fatal miscalculation was made regarding where and how to place everything. As a result,

I want to share with you perhaps one of the most striking and, at the same time, disheartening examples from my practice — a vivid illustration of how mistakes made at the design stage can, in a matter of months, turn expensive, high-tech environmental monitoring equipment into a pile of useless metal and optics. Operating Conditions: When Theory Diverges from Practice The events unfold at one of the largest metallurgical plants in the world. A modern emission control system

Introduction Industrial gas analysis is a field where the cost of error is measured not only in monetary terms but also in personnel safety, equipment integrity, and compliance with environmental regulations. When a potential customer faces the need to select a gas analytical system, they inevitably immerse themselves in a world of abbreviations: NDIR, UV, FTIR, TDLAS, FID, CLD... Behind each designation lies a specific physicochemical principle that determines which gases th

Introduction Cement production is one of the most complex and energy-intensive technological processes in industry. Ensuring consistent product quality, minimizing fuel consumption, and complying with stringent environmental regulations requires the use of a wide range of measuring equipment and automation systems. At modern cement plants in Russia and the countries of Central Asia, dozens of various sensors and analyzers are installed to monitor every stage — from raw materi

Introduction In industrial consulting practice, situations periodically arise where a technically sound decision — converting process equipment from one fuel type to another — encounters non-obvious yet critically important limitations. One such limitation is the environmental and process emission monitoring system. At first glance, what difference does it make to a gas analyzer what exactly is being burned in the kiln? However, as practice shows, the difference is enormous,

Introduction Every time an industrial facility, power plant, or boiler house operates, products of fuel combustion enter the atmosphere. The choice of fuel type is not only a matter of economic efficiency but also a fundamental decision that determines the quality of the air we breathe, the state of soil and water bodies, and ultimately the health of the population. The difference in the composition and volume of emissions from burning various fuel types is enormous. Switchin

Introduction: From Smokestacks and Measurements to Digital Twins Russian industry stands on the threshold of a genuine revolution in environmental control. Whereas just a few decades ago emission monitoring amounted to periodic measurements at smokestacks and the compilation of paper reports, today complex software suites harnessing the power of artificial intelligence and big data are taking their place. This transition is driven not only by a drive for technological progres

Water is the foundation of life and a critical resource for the economy. However, the state of water resources in Russia and Central Asian countries is a growing cause for concern. According to VCIOM (Russian Public Opinion Research Center), 44% of Russians consider water pollution one of the most pressing environmental issues. Meanwhile, Central Asian countries have lost about 12% of their available renewable freshwater resources per capita since 2015—one of the highest rate

In the face of increasingly stringent environmental regulations, rising energy costs, and global competition, industrial enterprises worldwide are faced with the need to modernize their production facilities. Key challenges today include not only improving efficiency and safety but also minimizing environmental impact. A whole class of high-precision equipment—industrial gas analyzers and automatic emission monitoring systems—is dedicated to solving these problems. Modern tec

Any industrial production today involves not only machinery and reactors but also dozens, if not hundreds, of measurement channels. Level and flow sensors, gas analyzers, emission control systems, automated water treatment lines — all these work in unison to ensure product compliance with standards and that environmental safety raises no questions from regulators. The task is challenging: one must simultaneously monitor flue gas composition, wastewater quality, process fluid